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ISO 9001:2000 Registered

Equipment List

Cast & Trim

2 1000 Ton Cold Chamber Aluminum DCM
2 900 Ton Cold Chamber Aluminum DCM (2-Servo Inject)
4 800 Ton Cold Chamber Aluminum DCM
6 600 Ton Cold Chamber Aluminum DCM (2-Servo Inject)
1 400 Ton Cold Chamber Aluminum DCM

3 400 Ton Hot Chamber Zinc DCM

1 225 Ton Hot Chamber Zinc DCM
1 Fondarex Main Vacuum System
4 Fondarex Control Units
1 Shotscope NT Main Process Monitoring Collection/Reporting System
17 Shotscope Dedicated Floor Units (Process Monitor/Data Collection)
15 Auto Ladles (Snair, Rimrock, Agrati)
8 Reciprocators (Rimrock, Advance)
2 Extractors (Rimrock)
1 ABB 5 Axis Robot
13 Hot Oil Die Temperature Control Units

17 Various 10 to 50 ton 4-Post Trim Presses
5 6-8 Ton C-Frame Trim Presses

7 Casting Coolers
1Advance Central Lube System (Aluminum)

1 Shamrock Central Lube System (Zinc)

1 24,000 lbs. Central Melt Furnace

2 FANUC 5 Axis Robots

CNC/Machining

8 Various Dedicated Custom Machining Centers
1 Hardinge Cobra 42 CNC Lathe

1 Mori Seiki CNC Lathe 12 Station AL-20

1 Mori Seiki CNC Vertical Machining Center MV40M
1 Brother TC 323 CNC Machining Center
1 Brother TC 227 CNC Machining Center
1 Chiron FZ 12 W CNC Machining Center
1 Mori Seiki ZL203SMC 4 Axis Lathe, Live Tooling
1 Brother TC-32A CNC Machining Center
1 Brother TC-32B CNC Machining Center
1 Kitako 4 Spindle Turning Center W/Full Automation
1 HAAS 4 Axis CNC Vertical Machining Center
1 HAAS 5 Axis CNC Vertical Machining Center
1 Takisawa Twin Spindle Gantry Lathe

Inside Finishing

1 Goff Spinner-Hanger Blaster (2 Station Uninterrupted Operation)
1 10 Cubic Foot Wheelabrator Barrel Rotoblaster
Various wire wheel and sanding capabilities
1 Barrel Tumbler (Foote)

Engineering

3-D CAD/CAM Cadkey & Solid Works Engineering System (drawing, importing/exporting, printing, copying blue prints)
CAD/CAM Importing/Exporting capabilities from Autocad, Pro-E, CadKey, SolidWorks & Others (.prt, .iges, .dxf, .dwg, .iges solids, .step, .acis sat & .stl files)
Process Filltime Modeling Software
Magma Flow Simulation Software
Tooling Maintenance Tracking Software

Quality Assurance

2 Brown and Sharpe Dcc, Coordinate Measuring Machines
1 Specroschemical Metal Analysis System
1 Micro VU Optical Comparator
1 Real Time X-Ray System
1 Wilson Rockwell Tester
1 Plant Wide Quality Computer System (SPC, Calibration, Gage R&R, etc.)
1 Zontec-SPC Data Collection System
Full compliment of Gages and Calibration Equipment required for all Measurements

Tool Room

Full Compliment of Equipment to Rapidly Modify & Repair All Production Tooling
Computerized Scheduling/Tracking system for all Tooling Functions - Linked to engineering maintenance history/tracking software

Maintenance

Computerized PM System for Scheduling/Tracking all Maintenance functions
Full Compliment of Tools & Equipment required for Immediate repair of all Production and Support Equipment